Operations Manufacturing Planning

SAP PP Training

Master Production Planning & Control. Learn MRP, BOM, Routings, and Capacity Planning to optimize manufacturing operations.

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Why Learn SAP PP?

SAP PP is the core module for manufacturing and process industries. It helps you optimize production cycles, schedule operations, and manage inventory effectively.

Production Control: Essential for any manufacturing unit.
Resource Optimization: Plan capacity and materials efficiently.
Cost Reduction: Reduce waste and storage costs.
Career Growth: High demand in Industrial Engineering.

45

Days Training

55

Hours Practical

100%

Placement Support

Course Syllabus

In-depth training on Planning, Execution, and Integration.

BOM & Work Centers

Bill of Materials (BOM) Types
BOM Explosion & Usage
Work Centers & Capacity Categories
Routing (CA01) & Sequences
Standard Value Calculation

MRP (Material Req. Planning)

MRP Types (M0, M1, MP, PD)
MRP Run & Control Parameters
Reorder Point vs. Forecasting
Lot Sizing & Safety Stock
Exception Messages & MRP List

Production Orders

Order Creation & Release
Material Availability Check (MD04)
Goods Issue (261 Mvt)
Confirmation & Backflushing
Order Settlement & Variance

Capacity Planning

Shifts & Shift Sequences
Capacity Evaluation (CM01)
Rough Cut & Detailed Scheduling
Finite & Infinite Scheduling
Leveling Production

Discrete & Repetitive Mfg

Make-to-Stock vs. Make-to-Order
Rem. Profile (Repetitive Mfg)
Production Versions & Conversion
Rate Routing
Kanban & Pull Production

Integration & Subcontracting

PP-MM Integration (Procurement)
PP-SD Integration (Sales)
PP-QM Integration (Inspection)
PP-CO Integration (Costing)
External Processing (Subcontracting)

Student Success Stories

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"I was working as a Production Engineer for years. SAP PP training taught me how to translate my shop-floor knowledge into software logic."

Karthik V

Production Engg.

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"The class on MRP and Capacity Planning was very detailed. It helped me become a PPC (Production Planning & Control) Executive."

Shweta N.

PP Consultant

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"Learning SAP PP opened doors for IT sector. Ace Career gave me confidence to handle complex BOMs and Routing configurations."

Manish S.

Mechanical Lead

Frequently Asked Questions

What is the difference between Discrete and Repetitive Manufacturing?

Discrete manufacturing is used for product-by-product production (e.g., cars, machines). Repetitive manufacturing is for mass production of similar products on a line (e.g., consumer goods), using Rem. Profiles and Rate Routings.

What is Backflushing in SAP PP?

Backflushing is the automatic Goods Issue of components to Production Order at the time of Confirmation. It saves manual entry time by calculating material usage based on BOM.

What is MPS vs. MRP?

MPS (Master Production Scheduling) is high-level planning for critical finished goods. MRP (Material Requirements Planning) calculates requirements for all components and assemblies based on MPS and demand.

Do I need production floor experience to learn SAP PP?

While not mandatory, having a background in manufacturing or mechanical engineering helps in understanding routing and work centers concepts faster.

How is Capacity Planning handled?

Capacity Planning checks available capacity at Work Centers against required load (from routing). We teach both Rough Cut (CR01) and Detailed Planning (CR02) to level the load.